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AIChE CCPSC Exam Syllabus Topics:

AIChE CCPS Process Safety Professional Certification Sample Questions:

1. Which of the following changes require a Management of Organizational Change (MOOC) Review? (Select all that apply.)

A) Relocating from offices to cubicles
B) Moving an operator from one shift team to another in the same operating unit
C) Replacing site maintenance department with contractors
D) Reducing the number of operators per shift team
E) Modification of shift schedules from 8-hour shifts to 12-hour shifts

2. The Risk Based Process Safety element which is designed to verify that a process is verified safe to start after a short term shutdown is Operational Readiness. True or False?

A) False
B) True

3. Which of the following Risk-Based Process Safety elements are expected to be most directly and frequently involved with the Emergency Management Element? (select all that apply)

A) Training and Performance Assurance
B) Management of Change
C) Stakeholder Outreach
D) Hazard Identification and Risk Analysis

4. A process calls for the addition of a reactant over a certain period of time. The flow controller on the reactant' s feed line was out of calibration and reduced the flow rate of the reactant. The operator noticed the addition rate was too low and, contrary to the operating procedures, he opened a bypass valve around the flow control valve to increase the flow rate. As a result, the operator added the remaining reactant too quickly, and a runaway reaction occurred. Weaknesses in which of the following Risk Based Process Safety elements could have contributed to the cause of this incident? (Select all that apply)

A) Asset Integrity and Reliability
B) Training and Performance Assurance
C) Workforce Involvement
D) Incident Investigation
E) Conduct of Operations

5. A vessel has a rupture disc and pressure relief valve in series to protect against high pressure in the vessel.
There is a pressure gauge on the pipe between the rupture disc and the relief valve. The gauge normally reads zero. As part of regular maintenance inspections, these pressure gauges are supposed to be routinely checked.

Today, a pressure of nearly 50 psig (~3.5 barg) was observed by an operator. There is a significant hazard now. Identify the hazard and discuss which elements of Risk-Based Process Safety could have been involved in the development of this situation.

A) The system is operating normally under transient conditions
B) The pressure gauge is faulty and can be ignored
C) No hazard exists because the relief valve will always protect the system
D) The rupture disc may have failed or leaked, compromising the relief system and creating overpressure risk

Solutions: